Understanding Aerocon Bricks and How they are made

Understanding Aerocon Bricks and How they are made?

We have all seen homes/ apartments built with the conventional red bricks and cement. But lately, there has been a change and grey bricks are being seen at construction sites. These grey blocks are called Aerocon Blocks.

Aerocon is a brand that produces lightweight blocks. They are so successful that the product itself is probably
known as Aerocon bricks. They are used in a wide range of construction applications such as walls, partitions, and flooring.

What are Aerocon Bricks?

Aerocon Bricks

Aerocon bricks are a popular construction material that is known for their eco-friendliness and cost-effectiveness. They are also easy to install and can reduce the overall construction time. Aerocon bricks are an innovative and sustainable alternative to traditional bricks, which are made from clay and sand.

Technically these are AAC (Autoclaved Aerated concrete) blocks available in different sizes and by different manufacturers. The main feature of such blocks is their being extremely lightweight but at the same time, very strong. The blocks are factory made and thus, the shape and size are perfect and need very less mortar for joints. Some of the joints may be as thin as 3mm to 5 mm. Plastering may not be required for some of the types of blocks and one may directly go for putty and painting.

The Manufacturing Process of Aerocon Bricks

During the pre-production, fly ash and water are mixed together in perfect quantities to form a slurry. This slurry mixture is heated and then transferred to a high-speed mixer, to which the rest of the ingredients: lime, cement, and aluminum powder are added. During the mixing process, a chemical reaction takes place between the materials and as a result, tiny bubbles are formed in the mixture which form the characteristic cellular or aircrete structure. A little later, when the mixture of materials is partially set, it is wire cut into the pre-designed sizes. These cut blocks are then transferred into autoclaves for a process of high-pressure steam curing. This autoclaving assisted by the aeration process is what gives the unique, lightweight cellular structure as well as the strength to the Aerocon block.

The Benefits of Aerocon Bricks

The Benefits of Aerocon Bricks

Aerocon bricks have several benefits that make them an attractive option for construction. They are eco-friendly and produced less carbon emissions during the manufacturing process compared to traditional bricks. They also have excellent insulation properties, which can help reduce energy costs.

They are also fire-resistant and termite-proof, making them a safe and durable choice for construction. Additionally, they are lightweight and easy to transport, which reduces the cost of transportation, and require less mortar and cement during installation, which further reduces costs. They are also easy to install and can reduce the overall construction time.

The Increasing Popularity of Aerocon Bricks

Aerocon bricks are becoming increasingly popular in the construction industry due to their many benefits. They are sustainable, eco-friendly, and cost-effective. They also have excellent insulation properties, fire-resistance, and termite-proof properties.

As awareness about the benefits of Aerocon bricks grows, more and more builders, architects, and construction companies are choosing to use them in their projects. This popularity is expected to continue to grow in the coming years as more people become aware of the benefits of Aerocon bricks.


In conclusion, Aerocon bricks are a sustainable and cost-effective construction material that offers many benefits over traditional bricks.

Their environmentally friendly production process and various benefits make them a suitable option for different types of construction projects. They are becoming increasingly popular in the construction industry due to their many benefits.

To know more “Top Reasons Why Builders in India use AAC Blocks, Not Red Bricks!“. Click Here…

One Response

  1. Your blog post on Aerocon bricks provides a comprehensive understanding of these innovative building materials and their manufacturing process. I was particularly intrigued by their composition of cement, fly ash, and expanded polystyrene beads, which contributes to their lightweight yet sturdy nature. Thank you for sharing valuable insights into this eco-friendly alternative for construction.It is also imortant to consider the best Autoclaved Aerated Concrete Plant Suppliers for the production of AAC Blocks.

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